FREEZE TRIM: CRYOGENIC DEFLASHING

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Description

The Barwell Freeze Trim is a compact time-saving and quality enhancing cryogenic deflashing machine specifically designed to meet the most exacting demands of the rubber, plastics and metal industries.

  • A multi-material deflashing solution providing complete processing flexibility from one machine
  • A quality enhancing method of deflashing
  • A system which increases productivity due to exceptionally fast running speed
  • An automated cost-cutting method which dramatically decreases operational and labour costs
  • An environmentally-friendly, reliable and simple-to-operate machine

All models are able to process a wide range of materials and products, including rubber parts, O rings, electronic components, medical items and can be used for metal deburring.

How does it work?
Moulded parts are placed into a perforated stainless steel parts basket and then inserted into the blast chamber of the Freeze Trim and the basket is mechanically rotated to expose all parts to the blast media. Liquid nitrogen lowers the temperature while freezing the rubber to make it brittle. The physical properties of the parts are not affected during the deflashing process. A unique high speed impeller directs and throws the polycarbonate media into the rotating basket and by travelling at high speed, the small pellets cleanly trim off the brittle flash leaving a high quality, flash less moulding.

 

Technical Data BFT10 BFT20 BFT40 BFT140
Refrigerant LN2 @ 212°C @ 3.5 bar LN2 @ 212°C @ 3.5 bar LN2 @ 212°C @ 3.5 bar LN2 @ 212°C @ 3.5 bar
Media Flow Systems GN2 or Clean Dry Air @ 2.5 bar GN2 or Clean Dry Air @ 2.5 bar GN2 or Clean Dry Air @ 2.5 bar GN2 or Clean Dry Air @ 2.5 bar
Parts Basket Size (diameter) 250 mm 300 mm 330 mm 610 mm
Parts Basket Size (depth) 250 mm 300 mm 400 mm 480 mm
Powered Door No No Optional Standard
Basket Standard Perforation 6 mm 6 mm 6 mm 6 mm
Maximum Basket Volume 10 litres 20 litres 35 litres 140 litres
Usable Volume 3 litres 7 litres 12 litres 50 litres
Media Throwing Wheel 100mm dia. 100mm dia. 100mm dia. 150mm dia.
Media Throwing Wheel Up to 20,000 rpm Up to 20,000 rpm Up to 20,000 rpm Up to 20,000 rpm
Media Type Polycarbonate Polycarbonate Polycarbonate Polycarbonate
Controls Omron PLC and Servo Motor with up to 2000 set-ups Omron PLC and Servo Motor with up to 2000 set-ups Omron PLC and Servo Motor with up to 2000 set-ups Omron PLC and Servo Motor with up to 2000 set-ups
Screen 5” TFT Colour Touch Screen 8” TFT Colour Touch Screen 8” TFT Colour Touch Screen 8” TFT Colour Touch Screen

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